1. Main Purpose
This device is designed to automate accurate capsule counting in pharmaceutical production, packaging, and dispensing. It replaces manual counting—known for being time-consuming and error-prone—to boost productivity, ensure correct capsule quantities per package, maintain product quality, meet regulatory rules, and prevent dosage errors that could harm patient safety.
2. Key Functions
Precise Counting: Uses advanced photoelectric or infrared sensors to detect and count capsules as they pass through a set path. These sensors can identify individual capsules even in high-speed lines, handling various sizes, shapes (round, oblong), and materials (gelatin, vegetarian).
Sorting Function: Intelligent models can sort capsules by preset standards, detecting and diverting damaged or misshapen ones to ensure only quality capsules are included, reducing waste and preserving product integrity.
Packaging Integration: Seamlessly connects with bottle fillers, cartoners, and labelers. It communicates with these systems to control packaging, synchronizing counting and filling to avoid bottlenecks and mistakes.
3. Main Features
High-Speed Operation: Counts hundreds to thousands of capsules per minute, matching large-scale production needs for continuous efficiency.
Accuracy: Advanced sensors and calibration keep error rates below 1%, critical for dosage precision and quality control.
User-Friendly Interface: Intuitive touch-screens for easy parameter setup (capsules per package, type, speed) with real-time data and multi-language support.
Regulatory Compliance: Built to GMP standards with stainless steel or food-grade parts, easy to disassemble and clean for hygiene.
Flexibility: Handles various capsule types/sizes, adapting quickly to high-volume OTC meds or small-batch specialty drugs.
4. Applications & Logistics
Used in pharmaceutical plants, hospital pharmacies, and contract packagers. Market strengths: reduces labor costs, ensures quality, meets regulations, and suits all business sizes.
Packaging & Shipping: Foam-wrapped in custom sturdy boxes, sealed with heavy tape, including slips and manuals. Domestic shipping via trusted couriers; international via global logistics (customs fees customer-borne). Tracking provided post-dispatch. Contact for delivery estimates and support.
